 The reason this wheel costs so much. Viewed: 518 times. |
Greg's Dark Blue 911 - Hacks
Installation of 930S Steering Wheel
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WARNING: This page is still a work in progress!
I am not responsible for any problems you experience
as a result of trying to do anything described here. The hack documented
here worked fine for me but may not work for you far any number of reasons.
My original steering wheel is getting pretty worn mostly due to the car
being originally from Florida. The leather at the top is quickly
disintegrating in my hands. I looked the look of the 930S steering wheel
sold by AJ USA and since it was a little bit smaller in diameter I went for it. For the
record the 930S wheel is 14" in diameter and the stock wheel was 15" in diameter.
Before you start you're going to need a couple items:
- 930S Steering Wheel (AJ USA Part# AJR 348 082 includes hub adapter)
- 27mm Socket
- Phillips Screwdriver
Well, it installed just fine but I found that I now had even less space
between the steering wheel and the dash board. There is a picture below
that I took through the windshield that kind of shows that there is less
than 1" of space there now.
| Click on thumbnail to view full-size image |
 The original steering wheel. Viewed: 278 times. |
 Viewed: 198 times. |
 Viewed: 126 times. |
 Viewed: 271 times. |
 Viewed: 227 times. |
 Viewed: 226 times. |
 The reason this wheel costs so much. Viewed: 518 times. |
 The completed installation. Viewed: 486 times. |
 Viewed: 310 times. |
I then started to investigate what I could do to get the steering wheel
a little bit closer to me. I found that I couldn't wear gloves while driving
as my fingers would definitely rub against the dashboard as I turned the wheel.
I first called AJ USA to find out if they maybe sent me the wrong hub adapter.
They told me there was only one but that they sell a spacer that will give
me approximately 1/2" (actually 1.5 centimetres) of additional clearance.
If you decide to go this route the AJ USA part number is AJR 347 099 and costs
around $28.
If you do use this adapter, which did the trick for me, make sure you install
the hub adapter to the car WITHOUT the spacer and steering wheel. Getting
at the 27mm nut is nearly impossible otherwise. It's easy enough to put
all the parts back on once the nut is on.
| Click on thumbnail to view full-size image |
 The spacer kit as it came from AJ USA Viewed: 139 times. |
 The hub adapter by itself. Viewed: 120 times. |
 The spacer attached to the hub adapter. Viewed: 117 times. |
 Another view of the spacer on the hub adapter. Notice the offset bolt holes. Viewed: 121 times. |
 The steering wheel attached to the spacer. Notice how it sits off center of the hub adapter now. Viewed: 136 times. |
 The wheel with the adapter installed in the car. Viewed: 124 times. |
 The completed installation. Viewed: 486 times. |
 And finally enough space for my fingers. Viewed: 217 times. |
 Looks like I have the same space I had with the original wheel. Viewed: 187 times. |
While messing around with this stuff I realized this isn't rocket science
plus I have relatives that are machinists. After taking some measurements
I had an aluminum ring made that is 1" thick, 4" in diameter and has a 2"
hole in the middle making the ring thickness about 1". I then carefully
lined up the steering wheel over the ring, traced exactly where I want the
holes to go and drilled 5/8" holes with just my regular drill. Once I went
to install it I found the hole in the center interferes with the horn
buttom mechanism and will need to be made larger by .15" before I can
use it.
The next hard part was to find metric bolts that were 1" longer than the
ones that came with the steering wheel and had the same threads and similar
head. I found that to be next to impossible so machinist relative to the
rescue again. He found some bolts that were an appropriate length with the
correct thread. He then machined the head to be at an angle so it would
bolt in flush on the front of the steering wheel.
| Click on thumbnail to view full-size image |
 The machined aluminum ring with my holes drilled. Viewed: 43 times. |
 Using the longer bolts it was easy to bolt this spacer between the wheel and the hub adapter. Viewed: 77 times. |
 Another view. Viewed: 100 times. |
 The original bolt on the right and the machined bolt on the left. Viewed: 89 times. |
 To make it blend I used the leftover flat black Rustoleum from my rollbar project. Viewed: 53 times. |
A lot of people have asked me which spacer did I eventually go with.
The answer is that I'm currently using the AJ USA spacer and I'm quite
happy with it. As the 930S wheel is smaller in diameter than the stock
wheel some of the gauges were obscured. With the design of the AJ USA
spacer the wheel gets raised slightly allowing the guages to be seen
but only when the wheel is straight, which is just fine by me. The
result of the offset the way it is the wheel rotation is slightly
eliptical but that doesn't bother me at all.
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